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Units of textile measurement

From Wikipedia, the free encyclopedia

Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.

Fibers

Micronaire

Micronaire is a measure of the air permeability of cotton fiber and is an indication of fineness and maturity.[1] Micronaire affects various aspects of cotton processing.[2]

Micron

One millionth of a metre, or one thousandth of a millimetre; about one-fourth the width of a strand of spider silk.

Cotton Bale Size

Cotton lint is usually measured in bales, there is no standard and the bale size may vary country to country. For example in the United States it measure approximately 0.48 cubic meters (17 cubic feet) and weigh 226.8 kilograms (500 pounds).[3] And in India, a bale equals 170 kilograms.[4]

S or super S number

Not a true unit of measure, S or super S number is an index of the fineness of wool fiber and is most commonly seen as a label on wool apparel, fabric, and yarn.

See also

Slivers, tops and rovings

Yarn spinning factory
Yarn spinning factory

Slivers, tops and rovings are terms used in the worsted process. The sliver come off the card, tops come after the comb, rovings come before a yarn, and all have a heavier linear density.

Grams per metre

If the metric system is in use the linear density of slivers and tops is given in grams per metre. Tops destined for machine processing are typically 20 grams per metre. Hobby spinners typical use a little heavier top.

Yield

Similar to tex and denier, yield is a term that helps describe the linear density of a roving of fibers. However, unlike tex and denier, yield is the inverse of linear density and is usually expressed in yards per pound (yd/lb).

Tex (g/km) Yield (yd/lb)
550 900
735 675
1100 450
1200 413
2000 250
2200 225
2400 207
4400 113

Yarn and thread

Twist

Image showing how to determine the number of twists per inch in a piece of yarn
Image showing how to determine the number of twists per inch in a piece of yarn

Twists per inch

Number of twists per inch.[5]

Twists per metre

Number of twists per metre.[5]

Linear density

There are two systems used for presenting linear density, direct and indirect. When the direct method is used the length is fixed and the weight of yarn is measured, for example, tex gives the weight in grams of one kilometre of yarn. An indirect method fixes the weight and gives the length of yarn created.

Units

The textile industry has a long history and there are various units in use. Tex is more likely to be used in Canada and Continental Europe, while denier remains more common in the United States and United Kingdom. The International System of Units uses kilogram per metre for linear density.

  • den (denier): Grams (0.035 oz) per 9 kilometres (5.6 mi) of yarn. Den is a direct measure of linear density.[5]
  • dtex (denier; deci-tex): Grams (0.035 oz) per 10 kilometres (6.2 mi) of yarn. Dtex is a direct measure of linear density.[5]
  • gr/yard: Grains (0.065 g) per yard (0.91 m) of yarn. Gr/yard is a direct measure of linear density.
  • ECC or NeC or Ne (English Cotton Count): The number of 840 yards (770 m) lengths per pound (0.45 kg). ECC is an indirect measure of linear density. It is the number of hanks of skein material that weighs 1 pound (0.45 kg). Under this system, the higher the number, the finer the yarn. In the United States cotton counts between 1 and 20 are referred to as coarse counts. A regular single-knit T-shirt can be between 20 and 40 count; fine bed sheets are usually in the range of 40 to 80 count. The number is now widely used in the staple fiber industry.[5]
  • Lea or NeL (Linen Count): The number of 300 yards (270 m) lengths per 1 pound (0.45 kg) of yarn. Lea is an indirect measure of linear density.
  • NeK or NeW (Worsted Count): The number of 560 yards (510 m) lengths per 1 pound (0.45 kg) of yarn. NeK is an indirect measure of linear density.[5] NeK is also referred to as the spinning count.
  • NeL or Lea (Linen Count): The number of 300 yards (270 m) lengths per 1 pound (0.45 kg) of yarn. NeL is an indirect measure of linear density.
  • NeS (Woollen Count or Yorkshire Skein): The number of 256 yards (234 m) lengths per 1 pound (0.45 kg) of yarn. NeS is an indirect measure of linear density. One of the best known of the many different woolen yarn counts.[5]
  • tex: Grams (0.035 oz) per kilometre (0.62 mi) of yarn. Tex is a direct measure of linear density.[5] Tex is used for measuring fiber size in many products, including cigarette filters, optical cable, yarn and fabric.
  • filament tex: Grams (0.035 oz) per kilometre (0.62 mi) of a single filament.

Conversion table

The following table summarizes several measures of linear density and gives equivalences.

tex dtex den (gr/yd) NeL or Lea Nm NeC or Ne NeK or NeW NeS metric or imperial
tex tex dtex / 10 den / 9 (gr/yd) × 70.86 1653.5 / NeL 1000 / Nm 590.5 / NeC 885.5 / NeK 1937.7 / NeS grams per 1 km
dtex tex × 10 dtex den / 0.9 (gr/yd) × 708.6 16535 / NeL 10,000 / Nm 5905.4 / NeC 8855.8 / NeK 19377 / NeS grams per 10 km
den tex × 9 dtex × 0.9 den (gr/yd) × 637.7 14882 / NeL 9,000 / Nm 5314.9 / NeC 7972.3 / NeK 17439 / NeS grams per 9000 m
gr/yd tex / 70.86 dted / 708.6 den / 673.7 gr/yd 23.33 / NeL 14.1 / Nm 8.33 / NeC 12.5 / NeK 27.34 / NeS grains per yard
NeL 1653.5 / tex 16535 / dtex 14882 / den 23.33 / (gr/yd) NeL Nm × 1.6535 NeC × 2.8 NeK × 1.87 NeS × 0.8533 300 yards per lb
Nm 1000 / tex 10,000 / dtex 9000 / den 14.1 / (gr/yd) NeL / 1.6535 Nm NeC × 1.6934 NeK × 1.13 NeS × 0.516 1000 m per kg
NeC 590.5 / tex 5905.4 / dtex 5314.9 / den 8.33 / (gr/yd) NeL / 2.8 Nm / 1.6934 NeC NeK / 1.5 NeS / 3.28 840 yards per lb
NeK 885.8 / tex 8858 / dtex 7972.3 / den 12.5 / (gr/yd) NeL / 1.87 Nm / 1.13 NeC × 1.5 NeK NeS / 2.187 560 yards per lb
NeS 1937.7 / tex 19,377 / dtex 17,439 / den 27.34 / (gr/yd) NeL / 0.8533 Nm / 0.516 NeC × 3.28 NeK × 2.187 NeS 256 yards per lb

Denier

Denier (/ˈdɛniər/) or den (abbreviated D), a unit of measure for the linear mass density of fibers, is the mass in grams per 9000 metres of the fiber.[6] The denier is based on a natural reference: a single strand of silk is approximately one denier; a 9000-metre strand of silk weighs about one gram. The term denier comes from the French denier, a coin of small value (worth ​112 sou). Applied to yarn, a denier was held to be equal in weight to 124 ounce (1.2 g). Microdenier describes filaments that weigh less than 1 g per 9000 m.

There is a difference between filament and total measurements in deniers. Both are defined as above; but the first relates to a single filament of fiber (commonly called denier per filament (DPF)), whereas the second relates to a yarn.

Broader terms, such as fine may be applied, either because the overall yarn is fine or because fibers within this yarn are thin. A 75-denier yarn is considered fine even if it contains only a few fibers, such as thirty 2.5-denier fibers; but a heavier yarn, such as 150 denier, is considered fine only if its fibers are individually as thin as one denier.[6]

The following relationship applies to straight, uniform filaments:

DPF = total denier / quantity of uniform filaments

The denier system of measurement is used on two- and single-filament fibers. Some common calculations are as follows:[7]

1 denier = 1 g / 9000 m
= 0.11 mg/m

In practice, measuring 9000 metres is both time-consuming and unrealistic. Generally a sample of 900 metres is weighed, and the result is multiplied by ten to obtain the denier weight.

  • A fiber is generally considered a microfiber if it is one denier or less.
  • A one-denier polyester fiber has a diameter[8] of about ten micrometres.
  • In tights and pantyhose, the linear density of yarn used in the manufacturing process determines the opacity of the article in the following categories of commerce: ultra sheer (below 10 denier), sheer (10 to 30 denier), semi-opaque (30 to 40 denier), opaque (40 to 70 denier) and thick opaque (70 denier or higher).[9]

For single fibers, instead of weighing, a machine called a vibroscope is used. A known length of the fiber (usually 20 mm) is set to vibrate, and its fundamental frequency measured, allowing the calculation of the mass and thus the linear density.

Yarn length

Given the linear density and weight the yarn length can be calculated; for example:

l/m = 1693 × lm/Nec × m/kg, where l/m is the yarn length in metres, lm/Nec is the English cotton count and m/kg is the yarn weight in kilograms.

The following length units are defined:

  • Bundle: usually 10 pounds (4.5 kg)
  • Hank a length of 7 leas or 840 yards (770 m)
  • Lea – 120 yards (110 m)
  • Spyndle – 14,400 yards (13,200 m). Used in the English rope industry
  • Thread: a length of 54 inches (1.4 m) (the circumference of a warp beam)

Fabrics

Grams per square meter(GSM)

Fabric weight is measured in Grams per square meter. GSM is the metric measurement of the weight of a fabric, it is a critical parameter for any textile product. The weight may affect density, thickness and many physical properties of the fabric, such as strength. GSM is accountable for the linear meters and specific use of the fabric. The fabric weight is measured in grammage. Grams per square meter(GSM), In the metric system, the mass per unit area of all types of textiles is expressed in terms of grams per square meter (g/m2).

The gram (alternative spelling: gramme; SI unit symbol: g) is a metric system unit of mass. a gram is defined as one thousandth of the SI base unit, the kilogram, or 1×10−3 kg. And square meter is a superficial area equal to that of a square each side of which measures one meter.

Typically a cheap T-shirt fabric is approximately 150g/m2. GSM of fabric helps in determining the consumption, cost and application. The more the gsm transposes to thicker and heavy construction.[10]

Mommes

Mommes (mm), traditionally used to measure silk fabrics, the weight in pounds of a piece of fabric if it were sized 45 inches by 100 yards (1.2 m by 90 m). One momme = 4.340 g/m²; 8 mommes is approximately 1 ounce per square yard or 35 g/m².

The momme is based on the standard width of silk of 45 inches (1.2 m) wide (though silk is regularly produced in 55-inch (1.4 m) widths, and, uncommonly, in even larger widths).

The usual range of momme weight for different weaves of silk are:

The higher the weight in mommes, the more durable the weave, and the more suitable it is for heavy-duty use. And, the heavier the silk, the more opaque it becomes. This can vary even between the same kind of silk. For example, lightweight charmeuse is translucent when used in clothing, but 30-momme charmeuse is opaque.

Thread count

Thread count, also called threadcount or threads per inch (TPI)[11] is a measure of the coarseness or fineness of fabric. It is measured by counting the number of threads contained in one square inch of fabric or one square centimetre, including both the length (warp) and width (weft) threads. The thread count is the number of threads counted along two sides (up and across) of the square inch, added together. It is used especially in regard to cotton linens such as bed sheets, and has been known to be used in the classification of towels. There is a common misconception that thread count is an important consideration when purchasing bedding. However, linen experts claim that beyond a thread count of 400, there is no difference in quality. The amount of thread that can fit into a square inch of fabric is limited, suggesting that bedding beyond 400 count is likely a marketing strategy.[12] Inflated thread counts are usually the result of including the number of strands in a twisted yarn in the claimed thread count.[13]

Industry standard

Thread count is often used as a measure of fabric quality, so that "standard" cotton thread counts are around 150 while good-quality sheets start at 180 and a count of 200 or higher is considered percale. Some, but not all, of the extremely high thread counts (typically over 500) tend to be misleading as they usually count the individual threads in "plied" yarns (a yarn that is made by twisting together multiple finer threads). For marketing purposes, a fabric with 250 two-ply yarns in both the vertical and horizontal direction could have the component threads counted to a 1000 thread count although according to the National Textile Association (NTA),[14] which cites the international standards group ASTM, accepted industry practice is to count each thread as one, even threads spun as two- or three-ply yarn. The Federal Trade Commission in an August 2005 letter to NTA agreed that consumers 'could be deceived or misled' by inflated thread counts.[15] In 2002, ASTM proposed a definition for "thread count"[16] that has been called "the industry's first formal definition for thread count".[17] A minority on the ASTM committee argued for the higher yarn count number obtained by counting each single yarn in a plied yarn and cited as authority the provision relating to woven fabric in the Harmonized Tariff Schedule of the United States, which states each ply should be counted as one using the "average yarn number."[17] In 2017, the Federal Trade Commission issued a General Exclusion Order barring entry of woven textile fabrics and products marked with inflated thread counts. The inflated thread counts were deemed false advertising under section 43 of the Lanham Act, 15 U.S.C. 1125(a)(1)(B). [18]

In tartans

In the context of tartans, thread counts are used not for determining coarseness, but rather for recording and reliably repeating the cross-striped pattern of the cloth. Such a thread count (which for the typical worsted woollen cloth used for a kilt must in total be divisible by 4) is typically given as a series of color-code and thread-count pairs. Sometimes, with typical symmetrical (reflective) tartans, slash (/) markup at the ends is used to indicate whether (and how much of) a "pivot" colour is to be repeated when the design is mirrored and repeated backwards. For example, B/24 W4 B24 R2 K24 G24 W/2 calls for a pattern of (left to right) blue, white, blue, red, black, green, and white, and indicates that when mirrored the two white threads (going one direction) or 24 blue threads (going the other) are repeated after mirroring, resulting in a total of 4 white going rightward and 48 blue heading left. This is known as a half-count at pivot thread count. The same sett (technically a half-sett) could also be represented /B48 W4 B24 R2 K24 G24 W4/, in a full-count at pivot thread count; this indicates that after the four white threads, the pattern resumes backwards with 24 green without repetition of any of the white count.[19] The old style, without slash markup – B48 W4 B24 R2 K24 G24 W4 – is considered ambiguous, but is most often interpreted as a full count. The comparatively rare non-symmetrical tartans are given in full setts and are simply repeated without mirroring.

Ends per inch

Ends per inch (EPI or e.p.i.) is the number of warp threads per inch of woven fabric.[11][20] In general, the higher the ends per inch, the finer the fabric is. The current fashion is to wear T-shirts with a higher thread count, such as soft and comfortable "30 single" tee shirt that has 30 threads per inch as contrasted to the standard T-shirt with an 18 thread count per inch.

Ends per inch is very commonly used by weavers who must use the number of ends per inch in order to pick the right reed to weave with. The number of ends per inch varies on the pattern to be woven and the thickness of the thread. The number of times the thread can be wrapped around a ruler in adjacent turns over an inch is called the wraps per inch. Plain weaves generally use half the number of wraps per inch for the number of ends per inch, whereas denser weaves like a twill weave will use a higher ratio like two-thirds of the number of wraps per inch. Finer threads require more threads per inch than thick ones and thus result in a higher number of ends per inch.

The number of ends per inch in a piece of woven cloth varies depending on the stage of manufacture. Before the cloth is woven, the warp has a certain number of ends per inch, which is directly related to the size reed being used. After weaving, the number of ends per inch will increase, and it will increase again after being washed. This increase in the number of ends per inch (and picks per inch) and shrinkage in the size of the fabric is known as the take-up. The take-up is dependent on many factors, including the material and how tightly the cloth is woven. Tightly woven fabric shrinks more (and thus the number of ends per inch increases more) than loosely woven fabric, as do more elastic yarns and fibers.

Picks per inch

Picks per inch/Inch (or p.p.i.) is the number of weft threads per inch of woven fabric.[20] A pick is a single weft thread,[21] hence the term. In general, the higher the picks per inch, the finer the fabric is.

Courses and Wales

Loops are the building blocks of knitted fabrics, and courses and wales in knitted fabrics are importantly similar to ends and pick in woven fabrics. The knitting structure is formed by intermeshing[22] the loops in consecutive rows.

  • Courses: are the total number of horizontal rows measured in per inch or per centimetre. The course is a horizontal row of loops formed by all the adjacent needles during one revolution. course length is obtained by multiplying loop length with the number of needles involved in the production of the course.
  • Wales: are the number of vertical columns measured in per inch or per centimetre.
  • Stitch/loop density: The more or less number of courses and wales per inch or per centimetre infers the tight and loose knitting. Stitch or loop density is the total number of loops in a unit area such as per square centimetre or per square inch.[23]
  • Stitch/loop length: Loop length is one of the major factor which influence knitted fabric's over all quality such as dimensional stability, drape and appearance, etc. Loop length is the length of yarn contained to form a loop. [24]

Air permeability

Air permeability is a measure of the ability of air to pass through a fabric.[25] Air permeability is defined as "the volume of air in cubic centimetres (cm3) which is passed through in one second through 100cm2 of the fabric at a pressure difference of 10 cm head of water",[26] also known as the Gurley unit.

Factors that affect air permeability include porosity, fabric thickness and construction, yarn density, twist, and crimp, layering, and moisture within the fabric.

The concept of air permeability is important for the design of active wear[25] and insect netting.[26]


References

  1. ^ "Fiber Properties". Cotton Incorporated. Retrieved 2018-05-23.
  2. ^ "Cotton value addition – The impact of cotton fibre properties on textile". Cotton Guide. International Trade Centre. Retrieved 2018-05-21.
  3. ^ "U.S. Cotton Bale Dimensions". www.cotton.org. Retrieved 2020-09-19.
  4. ^ "Measurements - The Farm Hub - Textile Exchange". farmhub.textileexchange.org. Retrieved 2020-09-19.
  5. ^ a b c d e f g h Gohl, Erhard; Vilensky, Leo (1990). "26: Sundry Facts about Yarns". Textiles For Modern Living. Melbourne: Longman Cheshire. p. 190,191. ISBN 0582874149.CS1 maint: ref=harv (link)
  6. ^ a b Haynes, Williams (1946). "XVII: New Fibres: New Fabrics". This Chemical Age. London: Secker and Warburg. p. 217.CS1 maint: ref=harv (link)
  7. ^ "ASTM D1907 / D1907M – 12 Standard Test Method for Linear Density of Yarn (Yarn Number) by the Skein Method". Astm.org. Archived from the original on 2016-11-13. Retrieved 2016-12-18.
  8. ^ Jaouadi, Mounir; Msehli, Slah; Sakli, Faouzi (September 2007). "Evaluation of real yarn diameter". The Indian Textile Journal. Archived from the original on 2013-10-03. Retrieved 2016-02-18.
  9. ^ "UK Tights & My Tights Is Earth's Largest Hosiery Store". Uktights.com. Archived from the original on 2015-03-18. Retrieved 2016-12-18.
  10. ^ Gandhi, Kim (2019). Woven Textiles: Principles, Technologies and Applications. Elsevier Science. p. 309. ISBN 9780081024980.
  11. ^ a b "Fahrradreifen – Schwalbe Fahrradreifen und Rollstuhlreifen". Schwalbe.de. Retrieved 2016-12-18.
  12. ^ Louie, Elaine (14 May 2018). "High Thread Counts May Not Lead to Sweet Dreams". Archived from the original on 16 November 2017 – via NYTimes.com.
  13. ^ "Busting the thread count myth". 2018-10-25. Retrieved 2019-02-13.
  14. ^ "ケータリング情報館". Nationaltextile.org. Archived from the original on 2016-12-19. Retrieved 2016-12-18.
  15. ^ Federal Trade Commission Letter Archived 2009-02-27 at the Wayback Machine retrieved from NTA website February 9, 2009
  16. ^ "ASTM Fabric Count Tech News". Astm.org. Archived from the original on 2011-08-10. Retrieved 2016-12-18.
  17. ^ a b Felgner, Brent (2004-10-25). "Down For the (Thread) Count". Home Textiles Today. Archived from the original on 2008-04-11. Retrieved 2008-01-21.
  18. ^ International Trade Registry (2017-03-24). Certain Woven Textile Fabrics and Products Containing Same; Issuance of a General Exclusion Order; Termination of the Investigation. Federal Register: The Daily Journal of the United States Government (Report). National Archive. Retrieved 2019-02-12.
  19. ^ "Guidance – Threadcount". TartanRegister.gov.uk. Scottish Register of Tartans. 2019. Archived from the original on 3 April 2019. Retrieved 14 March 2020.
  20. ^ a b Curtis 1921
  21. ^ "Pick." The Oxford English Dictionary. 2nd ed. 1989.
  22. ^ "Thesaurus results for INTERMESHING". www.merriam-webster.com. Retrieved 2020-09-19.
  23. ^ Wellington Sears Handbook of Industrial Textiles. p. 127.
  24. ^ Knitting Technology. p. 245.
  25. ^ a b Stevens, K; Fuller, M (2015). "Thermoregulation and clothing comfort". Textile-Led Design for the Active Ageing Population. p. 117. doi:10.1016/B978-0-85709-538-1.00009-2. ISBN 9780857095381.
  26. ^ a b "What Is Air Permeability?". Acadian Industrial Textiles. Retrieved 2018-05-23.

Bibliography

External links

This page was last edited on 6 October 2020, at 07:23
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