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From Wikipedia, the free encyclopedia

Product's lifecycle
Product's lifecycle

Manufacturing is the production of products for use or sale, using labor and machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products (such as aircraft, household appliances, furniture, sports equipment or automobiles), or distributed via the tertiary industry to end users and consumers (usually through wholesalers, who in turn sell to retailers, who then sell them to individual customers).

Manufacturing engineering, or the manufacturing process, are the steps through which raw materials are transformed into a final product. The manufacturing process begins with the product design, and materials specification from which the product is made. These materials are then modified through manufacturing processes to become the required part.

Modern manufacturing includes all intermediate processes required in the production and integration of a product's components. Some industries, such as semiconductor and steel manufacturers, use the term fabrication instead.

The manufacturing sector is closely connected with the engineering and industrial design. Examples of major manufacturers in North America include General Motors Corporation, General Electric, Procter & Gamble, General Dynamics, Boeing, Pfizer, Precision Castparts, and Fiat Chrysler Automobiles. Examples in Europe include Volkswagen Group, Siemens, BASF and Michelin. Examples in Asia include Toyota, Yamaha, Panasonic, LG, Samsung and Tata Motors.

History and development

Finished regenerative thermal oxidizer at manufacturing plant
Finished regenerative thermal oxidizer at manufacturing plant
Assembly of Section 41 of a Boeing 787 Dreamliner
Assembly of Section 41 of a Boeing 787 Dreamliner
An industrial worker amidst heavy steel semi-products (KINEX BEARINGS, Bytča, Slovakia, c. 1995–2000)
An industrial worker amidst heavy steel semi-products (KINEX BEARINGS, Bytča, Slovakia, c. 1995–2000)

In its earliest form, manufacturing was usually carried out by a single skilled artisan with assistants. Training was by apprenticeship. In much of the pre-industrial world, the guild system protected the privileges and trade secrets of urban artisans.

In the pre-industrial world, most manufacturing occurred in rural areas, where household-based manufacturing served as a supplemental subsistence strategy to agriculture (and continues to do so in places). Entrepreneurs organized a number of manufacturing households into a single enterprise through the putting-out system.

The factory system was first adopted in Britain at the beginning of the Industrial Revolution in the late 18th century and later spread around the world.[1] The main characteristic of the factory system is the use of machinery, originally powered by water or steam and later by electricity. Increased use of economies of scale, the centralization of factories, and standardization of interchangeable parts were adopted in the American system of manufacturing in the nineteenth century.

The mechanized assembly line was introduced to assemble parts in a repeatable fashion, with individual workers performing specific steps during the process. This led to significant increases in efficiency, lowering the cost of the end process. Later, automation was introduced to incrementally replace human operators, a trend that has accelerated with the development of the computer and the robot.

Manufacturing in the Soviet Union was based on collectivism.

Manufacturing systems: methods of manufacturing

Industrial policy

Economics of manufacturing

Emerging technologies have provided some new growth in advanced manufacturing employment opportunities in the Manufacturing Belt in the United States. Manufacturing provides important material support for national infrastructure and for national defense.

On the other hand, most manufacturing may involve significant social and environmental costs. The clean-up costs of hazardous waste, for example, may outweigh the benefits of a product that creates it. Hazardous materials may expose workers to health risks. These costs are now well known and there is effort to address them by improving efficiency, reducing waste, using industrial symbiosis, and eliminating harmful chemicals.

The negative costs of manufacturing can also be addressed legally. Developed countries regulate manufacturing activity with labor laws and environmental laws. Across the globe, manufacturers can be subject to regulations and pollution taxes to offset the environmental costs of manufacturing activities. Labor unions and craft guilds have played a historic role in the negotiation of worker rights and wages. Environment laws and labor protections that are available in developed nations may not be available in the third world. Tort law and product liability impose additional costs on manufacturing. These are significant dynamics in the ongoing process, occurring over the last few decades, of manufacture-based industries relocating operations to "developing-world" economies where the costs of production are significantly lower than in "developed-world" economies.

Safety

Manufacturing has unique health and safety challenges and has been recognized by the National Institute for Occupational Safety and Health (NIOSH) as a priority industry sector in the National Occupational Research Agenda (NORA) to identify and provide intervention strategies regarding occupational health and safety issues.[2][3]

Manufacturing and investment

Capacity utilization in manufacturing in the FRG and in the USA
Capacity utilization in manufacturing in the FRG and in the USA

Surveys and analyses of trends and issues in manufacturing and investment around the world focus on such things as:

  • The nature and sources of the considerable variations that occur cross-nationally in levels of manufacturing and wider industrial-economic growth;
  • Competitiveness; and
  • Attractiveness to foreign direct investors.

In addition to general overviews, researchers have examined the features and factors affecting particular key aspects of manufacturing development. They have compared production and investment in a range of Western and non-Western countries and presented case studies of growth and performance in important individual industries and market-economic sectors.[4][5]

On June 26, 2009, Jeff Immelt, the CEO of General Electric, called for the United States to increase its manufacturing base employment to 20% of the workforce, commenting that the U.S. has outsourced too much in some areas and can no longer rely on the financial sector and consumer spending to drive demand.[6] Further, while U.S. manufacturing performs well compared to the rest of the U.S. economy, research shows that it performs poorly compared to manufacturing in other high-wage countries.[7] A total of 3.2 million – one in six U.S. manufacturing jobs – have disappeared between 2000 and 2007.[8] In the UK, EEF the manufacturers organisation has led calls for the UK economy to be rebalanced to rely less on financial services and has actively promoted the manufacturing agenda.

List of countries by manufacturing output

List of top 50 manufacturing countries by total value of manufacturing in US dollars for its noted year according to World Bank.[9]

Rank Country/Region Millions of $US Year
 World 13,809,122 2019
1  China 3,896,345 2019
2  United States 2,173,319 2017
3  Japan 1,027,967 2018
4  Germany 747,731 2019
5  South Korea 416,903 2019
6  India 394,531 2019
7  Italy 298,442 2019
8  Brazil 287,764 2019
9  France 266,634 2019
10  United Kingdom 243,114 2019
11  Russia 222,544 2019
12  Indonesia 220,503 2019
13  Mexico 217,852 2019
14  Spain 154,833 2019
15  Canada 151,724 2016
16  Turkey 143,017 2019
17  Thailand 137,544 2019
18   Switzerland 131,718 2019
19  Ireland 119,868 2019
20  Poland 100,011 2019
21  Netherlands 99,648 2019
22  Saudi Arabia 99,438 2019
23  Australia 78,657 2019
24  Malaysia 78,279 2019
25  Austria 74,710 2019
26  Singapore 73,677 2019
27  Philippines 69,568 2019
28  Sweden 69,262 2019
29  Belgium 63,569 2019
30  Venezuela 58,236 2014
31  Argentina 57,726 2019
32  Bangladesh 57,284 2019
33  Czech Republic 55,270 2019
34  Iran 53,417 2017
35  Nigeria 51,634 2019
36  Egypt 48,241 2019
37  Puerto Rico 47,834 2018
38  Denmark 45,507 2019
39  Israel 44,314 2018
40  Vietnam 43,172 2019
41  Romania 42,453 2019
42  South Africa 41,400 2019
43  Algeria 41,278 2019
44  Finland 38,670 2019
45  United Arab Emirates 36,727 2019
46  Colombia 35,439 2019
47  Pakistan 34,658 2019
48  Oman 30,283 2018
49  Hungary 29,349 2019
50  Peru 28,733 2018

Manufacturing processes

Control

See also

References

  1. ^ Walker, William (1993). "National Innovation Systems: Britain". In Nelson, Richard R. (ed.). National innovation systems: a comparative analysis. New York: Oxford University Press. ISBN 0195076176.
  2. ^ "Manufacturing Program | NORA | CDC". www.cdc.gov. 2019-02-11. Retrieved 2019-03-14.
  3. ^ "National Occupational Research Agenda for Manufacturing | NIOSH | CDC". www.cdc.gov. 2019-02-04. Retrieved 2019-03-14.
  4. ^ Manufacturing & Investment Around The World: An International Survey Of Factors Affecting Growth & Performance, ISR Publications/Google Books, revised second edition, 2002. ISBN 978-0-906321-25-6.
  5. ^ Research, Industrial Systems (2002-05-20). Manufacturing and Investment Around the World: An International Survey of Factors Affecting Growth and Performance. ISBN 978-0-906321-25-6.
  6. ^ Bailey, David and Soyoung Kim (June 26, 2009).GE's Immelt says U.S. economy needs industrial renewal. UK Guardian. Retrieved on June 28, 2009.
  7. ^ Brookings Institution, Why Does Manufacturing Matter? Which Manufacturing Matters?, February 2012 Archived 2012-10-08 at the Wayback Machine
  8. ^ "Factory jobs: 3 million lost since 2000". USATODAY.com. April 20, 2007.
  9. ^ "Manufacturing, value added (current US$) | Data". data.worldbank.org. Retrieved 2018-11-11.

Sources

External links

This page was last edited on 23 November 2020, at 19:12
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